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Power Electronics & Drives IV

Power Electronics & Drives 4/M

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Laboratory 3: Induction Machine Braking & Generating

version 1.0

Dr Mohammad Yazdani-Asrami

07th Nov 2022

Introduction

In this laboratory session you will investigate the operation of the induction machine above

synchronous speed such that power flow is now from the mechanical system to the electrical
load/grid. In the case of braking this is a temporary condition but even then, without additional

braking circuitry included on the DC link this situation could lead to inverter device destruction

due to excessive voltage on the DC Link (all semiconductor devices have a maximum voltage

limit). Generating mode always operates the machine above synchronous speed caused by the

external source of torque and power. In Exercise 3 you will investigate the advantages of

variable speed generator control to maximum power/energy capture in a small wind turbine

application.

Aims and Objectives

Model 1: Induction motor drive with assisting load

• Determining mechanical power in generating mode

• Effects on DC Link voltage when an assisting load is present

Model 2: DC Link Braking Resistor

• DC Link Braking Resistor topology

• DC Link Braking control

• Calculation of DC Link Braking Power

Model 3: Variable Speed Induction Generator

• Implementation of Aerodynamic model

• Implementation of mechanical model

• Fixed Speed operation and power curve

• Variable speed operation and power curve

• Limiting maximum output power

Power Electronics & Drives 4/M

Model 1: Induction motor drive with assisting load

In this experiment we want to model a Sinusoidal PWM induction machine drive which is driven above synchronous

speed by an assisting load. To save time an existing model (Lab3_Model1.bak) can be found on Moodle, see

Appendix for instructions as to how to load this model into Portunus. The model should look like that shown on

Figure 1: Sinusoidal PWM Induction Machine Drives

Set the various component parameters as outlined in Table 1:

Component Name Component Type Parameter Setup

E1 Voltage Source Voltage – TR (V) = 580V

C1 Capacitor Capacitance = 10,000e-6

IM1 Induction Machine Stator Resistance = 5

Rotor Resistance = 3

Stator Leakage Inductance = 9.5e-3

Rotor Leakage Inductance = 9.5e-3

Main Inductance = 0.9

Number of Pole Pairs = 3

Moment of Inertia = 0.1

NSRC1 Speed Source Speed (rpm) = 1020

SINE1 Sinewave Frequency = 50

Amplitude = 1

Phase Shift = 0

Offset = 0

SINE2 Sinewave Frequency = 50

Amplitude = 1

Phase Shift = 240

Offset = 0

SINE3 Sinewave Frequency = 50

Amplitude = 1

Phase Shift = 120

Offset = 0

TRIANG1 Triangle Waveform Frequency = 10e3 (note 10KHz PWM frequency now)

Amplitude = 1

Phase Shift = 0

Offset = 0

Table 1: Model Setup

Power Electronics & Drives 4/M

Exercise 1: Determining the DC Link voltage rise time under the assisting load condition.

Output the DC Link Capacitor Voltage (C1.V) onto an On Sheet Display. Also measure the induction machine shaft

torque (MUL1.OUT)

Set TEND = 1s in the simulation parameter setup panel [F9] and run the simulation.

Parameter Value

Shaft Torque (Nm) @ 700V DC Link

Estimated Mechanical Power (W)

Time taken (tch) for DC Link

Voltage to rise to 700V (tch) (s)

Note: Induction Machine Shaft Torque will increase over the time period due to the DC link voltage increase (and

hence motor line voltages increase) – determine the time it takes for the DC link to reach 700V and estimated

from the graph the Shaft Torque at this time.

Lab Book Exercise: Verify this voltage rise time with appropriate equivalent circuit and DC

Link energy hand calculations. Indicate any approximations included in the calculation.

Modify the simulation model to determine the length of time it takes the DC Link voltage to rise to 700V (initial

580V) when the slip is now 0.04 (generating) – see Appendix for relevant slip equation when generating:

Parameter Value

Machine Speed (rpm)

Shaft Torque (Nm) @ 700V DC Link

Mechanical Power (W)

Time taken (tch) for DC Link

Voltage to reach 700V (s)

Note: Shaft Torque will increase over the time period due to the DC link voltage increase (and hence motor line

voltages increase) – determine the time it now takes for the DC link to reach 700V and estimated from the

graph the Shaft Torque at this time.

Comment on the change in charging time and the reasons behind this change:

Power Electronics & Drives 4/M

Model 2: DC Link Braking Resistor

This over-voltage condition could clearly be a problem if the DC Link voltage exceeded the maximum voltage of

the semiconductor switches. Also, in applications where braking is required (eg traction) the DC Link is again

charged up during the braking period. One possible solution to ensuring that the DC Link voltage is not allowed to

exceed a given value is to include a DC Link Braking Resistor (+ associated switch) as shown on Figure 2.

Figure 2: DC Link Braking Circuit

The simplest form of control for the DC Link Braking switch is a Hysteresis controller whereby the switch is turned

ON when the DC Link voltage is above an upper Threshold (VTh2) causing the DC Link power to be dissipated in

the resistor. The switch then remains on until the DC Link voltage falls below a lower threshold (VTh1) at which

point the switch is turned OFF and the DC Link voltage once again rises due to the braking power from the

induction machine. This operation is outlined on Figure 3. The rate at which the DC Link voltage falls during switch

ON is dependant on a] the mechanical power of the induction machine, and b] instantaneous power dissipated in the

load resistor. Also the MAXIMUM continuous power the resistor can dissipate is when the switch is always ON

which equals V dc
2/RBrk – so I would suggest you choose the value of braking resistor such that this maximum power

is twice the maximum mechanical power from the induction machine (see calculation below) to ensure that the

braking power will reduce the DC link voltage at a rate of change similar to charging period.

Figure 3: Hysteresis Braking Control

Power Electronics & Drives 4/M

Calculation of Braking Resistor value given VTh1 = 630V and VTh2 = 650V and:

Step Calculation Value

1 Mechanical Power @1040rpm (see previous results)

2 PBrk = TWICE Mechanical Power

3 Average DC Link Voltage during braking (Vdc)

4 Braking Resistance value RBrk

You now need to consider how to actually implement the Braking Switch Hysteresis Controller in Portunus. Using

the model you modified in Exercise 1 as the starting point add the DC Link resistor/switch and also include the Two

Point /Hysteresis model in the Blocks directory and set up parameters as outlined in Figure 4/Table 2.

Figure 4: Portunus Hysteresis Controller

Parameter Value

Threshold 1 (V) 630

Threshold 2 (V) 650

Output Signal 1 (V) 0

Output Signal 2 (V) 1

Initial Value Output Signal 1

Table 2: Two Point Hysteresis Component Setup

Allocate TPH1.OUT to the braking switch (S7) Control Signal Parameter.

Set NSRC1 Speed Parameter = 1040rpm

Output the DC Link Voltage (C1.V) onto an On Sheet Display (should be there already!)

Set TEND = 1s in the simulation parameter setup panel [F9] and run the simulation.

Power Electronics & Drives 4/M

Sketch, print or photograph the resultant DC Link Capacitor Voltage (C1.V) and determine the switching

period/frequency (measure this as accurately as you can as you will use this period in the next section to determine

average power dissipated in the resistor!!!):

Estimated Braking Switching Period (s)

Switching Frequency (Hz)

Exercise 2: Measurement of Average Power Dissipated in Braking Resistor

Implement the necessary blocks within Portunus to determine the average power dissipated in the Braking resistor.

We do this (as before) by multiplying braking resistor voltage and current to get instantaneous braking power, then

using a Signal Analyser (Sana) to measure AVERAGE Braking Power. Note that the Sliding Window of the Signal

Analyser should be set to the Estimated Braking Switching Period determined above.

We also want to compare this average braking resistor power with the average mechanical power generated during

this period. To ensure as accurate an estimation of this as possible the machine torque should be averaged as well

using a Signal Analyser block with a sliding window also set to the Estimated Braking Switching Period.

Set TEND = 1s in the simulation parameter setup panel [F9] and run the simulation.

Determine the following through simulation/calculation:

Machine Speed

Period () s

Torque (Nm)

Mech Power

∆Power (W)

Comment on the results and suggest possible reasons for the difference between Mech Power and Braking Resistor

Power Electronics & Drives 4/M

Model 3: Variable Speed Induction Generator

In this final model we will explore the advantages, in terms of energy production, of a variable speed induction

generator compared with the traditional fixed speed approach. The application is a 13kW wind turbine the model for

this (Lab3_Model3.bak) can be downloaded from Moodle as outlined earlier. The complete wind turbine model

includes the following components:

• Aerodynamic model producing mechanical power and torque for a given wind speed and turbine speed.
The turbine has 6.5m radius blades

• Mechanical model including an 18:1 gearbox between the blades (low speed) and induction machine (high

• 6 pole 11kW Induction machine model

• 3 phase Inverter

• DC Link Braking circuit

Have a good look at how each of these components is implemented in Portunus and satisfy yourself that the

aerodynamic equations correspond to those presented in the lecture. The Aerodynamic model calculates turbine

torque at the given turbine speed and wind speed and this torque is then used to drive the induction machine above

synchronous speed.

Exercise 3.1 Fixed Speed Operation

To analyse this mode of operation you need to set the generator synchronous speed at 1000rpm ( =

50Hz, Ma=1) and then set the Wind Speed input (Src17) to the values shown on the following table and from the

simulation (outputting the necessary parameters to On Sheet Displays) determine the induction Machine shaft power

(MUL5.OUT) and the corresponding induction machine speed (IM1.N) and Cp (CHR1.OUT) at each wind speed.

Also output the DC Link capacitor voltage (C1.V) to ensure that the braking controller is operating correctly

throughout the series of tests.

Set the Initial Speed parameter in the Induction Machine = 1000rpm

Set TEND = 0.5s in the simulation parameter setup panel [F9] and run the simulation.

Wind Speed

Induction Machine

Speed (rpm)

Induction Machine Shaft

Plot a graph of shaft power (NOTE: make maximum power on y axis = 60kW) against wind speed (x axis) to

determine the power curve for this machine operating at fixed speed (note the speed does change slightly due to the

different torque at each wind speed). Have a look at the Cp Look Up Table (XY2) where the x input is Tip Speed

Ratio (λ) and the output f(x) is Cp. Using this and the results above estimate the wind speed at which Maximum Cp

Wind Speed at which

Maximum Cp occurs

Power Electronics & Drives 4/M

Exercise 3.2 Variable Speed Operation

The induction machine is now to operate as a variable speed drive by controlling the synchronous frequency of the

inverter therefore allowing the turbine to operate at Maximum Cp at any wind speed.

Calculate the corresponding induction machine speed to operate at Maximum Cp at the following wind speeds and

by controlling the synchronous frequency of the inverter simulate at these operating points to determine induction

machine shaft Power and corresponding induction machine speed and Cp.

For every test point set the Initial Speed parameter in the Induction Machine = synchronous speed (eg 1000rpm for

Wind Speed

Synchronous

Machine Speed

Induction Machine

Shaft Power (W)

(Note – for simplicity keep Ma=1 for all values of synchronous frequency)

Draw the resultant shaft power on the same graph as fixed speed option.

Exercise 3.3 Variable Speed + Power Limit Operation

The final control requirement is that the maximum output power must NOT be allowed to exceed 13kW at any wind

speed in this range due to the induction machine being rated at 13kW maximum continuous operation – so using the

simulation model (and/or the Cp curve shown on Figure 5 and relevant equations) determine the corresponding

change in synchronous frequency at the speeds at which >13kW output occurs to limit the output to 13kW.

Wind Speed

Synchronous

Machine Speed

Induction Machine

Shaft Power (W)

Draw the resultant shaft power on the same graph as fixed speed option.

Power Electronics & Drives 4/M

Figure 5: Cp vs TSR

Tip Speed R
Tip Speed Ratio TSR

_ ( ) . . . . .

pMech Power W R C v =

 = Turbine speed (rad/s)

R = Turbine blade radius (6.5m)
v = wind speed (m/s)

 = Air Density (typ 1.225kg/m3)
Cp = Coefficient of Power

Power Electronics & Drives 4/M

Accessing Existing Models

In this laboratory session you are required to access an existing Portunus models

(Lab3_Model1.bak and Lab3_Model3.bak) from Moodle page ENG4187. Copy these files into a

known directory on your PC. To open this file in Portunus select ‘File-Open’ and go to the

directory where you have stored the files. Note that in Portunus you should select ‘all files’ in the

Open File panel to access the .bak file. If you subsequently want to save models then choose the

relevant Lab3_Model’X’.bak file as it is MUCH smaller than the corresponding .ecd file but

contain all the necessary information and can be subsequently opened from Portunus using the

select ‘all files’ in the Open File panel.

Slip Equations:

Motoring Condition (actual speed Nr below synchronous speed Ns):

Braking or Generating Condition (actual speed Nr above synchronous speed Ns):

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